Greetings- My '98 Windstar has been diagnosed with coolant leak (outside the engine) from the timing chain cover gasket and intake manifold gasket (s?). It has the 3.8liter engine. I've heard people have had problems with these gaskets blowing after changing the head gaskets and wonder if anyone has experienced it the other way around. Also, the dealer says the engine has to be pulled (dropped?) to do the timing chain cover gasket but Chiltons does not (raise it 2"). Anyone have any experience they wish to share? It was also recommended to replace the main seal, timing chain and water pump "while they are in there". I am at 125,000 on the odometer. What is the life expectancy of the chain and pump? Total estimate was $1,700.00 not including the intake gasket job so I am looking for a cheaper alternative. I have no evidence that the head gaskets are a problem. Did Ford finally get them corrected from the '95-96 fiasco? Any input is appreciated. Thanks. -Jeff

According to the '96 Factory Service Manual, the water pump can be replaced by lifting the engine 2", but it calls for pulling the engine in order to remove the timing chain cover. I would certainly do the other work while the engine is out if you plan to keep the vehicle for any length of time.

Bob Garrett
95 Windstar
Shawnee, KS